Integrated application of zero point positioning device and leak free solution

Realize fully automatic, fast, and accurate tool/module replacement:

Zero point locator: Its core function is to provide ultra-high repeatability positioning accuracy (usually up to micrometer level) and strong rigid locking force. It ensures that the replaced tools, fixtures, or modules can accurately return to the same physical position (i.e., "zero point") every time.

Leak free connector: integrated on the mating surface of the zero positioning system (usually on the "male disc" of the locator and the "female disc" installed on the tool). They are responsible for automatically and reliably connecting or disconnecting various fluid pipelines (air pressure, hydraulic oil, cooling water, vacuum, etc.) and electrical/data signals required for tool operation after positioning and locking.

Combination effect: The entire replacement process is automated. Robots or actuators only need to "buckle" the tool module onto the zero point locator, which automatically completes precise positioning and strong locking. At the same time, the leak free connectors on both sides also automatically and reliably complete docking, instantly providing power (fluid) and control signals for the tool. When disconnecting, the sequence is reversed, first disconnect the connector (closed without leakage), and then unlock the locator.

Thoroughly eliminate the risk of leakage during the replacement process:

Core value: This is the fundamental reason for using leak free connectors. It is unrealistic and dangerous to manually intervene in pipeline connections during automated tool replacement. It is difficult to ensure complete leakage of ordinary quick connectors during automatic docking/separation.

The function of a leak free connector: Its precise valve design ensures that the passage is only opened at the moment of connection completion and closed at the moment of separation. Throughout the entire process of connection and separation, the fluid is effectively sealed inside the system and will not leak into the environment. This is crucial for applications that deal with oil (pollution, flammability), chemicals (toxicity, corrosion), expensive media (loss cost), or require clean environments (such as spraying, food, medicine).

Significantly improve production efficiency and equipment utilization:

Quick Replacement: The combination system allows for the entire tool replacement process, including complex fluid and electrical connections, to be completed in seconds to tens of seconds, much faster than traditional manual connections (which may take several minutes or even longer).

Reduce downtime: Rapid switching means that the production line can adapt more flexibly to the production of different products (small batches, multiple varieties), or quickly replace spare tools during maintenance or malfunctions, greatly reducing non production time.

Automation integration: Fully compatible with robots or automated tool/mold changing warehouses, achieving unmanned flexible production.

Ensure system performance stability and process consistency:

High repeatability accuracy (zero locator): Ensure that the spatial position of the tool is absolutely consistent after each replacement, which is the basis for ensuring machining accuracy (such as tool changing, welding), assembly accuracy, and detection accuracy.

Reliable connection (leak free connector): Provides stable and leak free fluid supply (stable pressure and flow) and reliable signal transmission, ensuring that the "input" conditions obtained by the tool are consistent every time it works, thereby ensuring high repeatability of the process results. Avoid problems such as insufficient pressure, unstable flow, and signal interruption caused by leaks.

Reduce operational risks and maintenance costs:

Safety: Automated operations reduce the need for manual connection in high-risk areas such as the interior of large presses, spraying areas, and high-temperature areas. Leak free design eliminates safety hazards and environmental pollution risks caused by flammable, toxic, and high-pressure fluid leaks.

Reduce pollution: prevent oil, coolant, and other leaks from contaminating the working environment, products, and equipment themselves.

Reduce maintenance: Reduce cleaning work, equipment corrosion, and system failures caused by leaks. The reliability and long lifespan of connectors also reduce the frequency of spare parts replacement.