Custom Zero Point Locator Accessories Manufacturers

When producing zero-point locator accessories, what are the special requirements or innovations for surface treatment technology?

Hardening treatment is a key step to improve the surface hardness, wear resistance and fatigue resistance of parts. This step is especially important for zero-point locator accessories. The hardening treatment technology used by SET is not limited to traditional heat treatment processes such as quenching and tempering, but also introduces more sophisticated and efficient surface strengthening technologies, such as plasma nitriding (Plasma Nitriding) and high-frequency induction quenching (High-Frequency Induction Hardening). ) and laser surface hardening (Laser Surface Hardening), etc.
Ion nitriding: By forming a dense nitriding layer on the surface of the part, it can significantly improve the hardness, wear resistance and corrosion resistance of the surface, while maintaining the toughness of the base material. It is suitable for positioning surfaces that require extremely high precision.
High-frequency induction quenching: Use high-frequency current to produce rapid heating and self-cooling quenching on the surface of parts to achieve local hardening, effectively control deformation, and improve the hardness and service life of the surface of the parts.
Laser surface hardening: The laser beam accurately heats small areas on the surface of the part to achieve rapid heating and rapid cooling to form an extremely hard and dense hardened layer. It is especially suitable for local hardening of complex shapes and precision parts.
Precision control: Keep improving to ensure accuracy
At SET, precision is regarded as the soul of the product. The accuracy of zero-point locator accessories is directly related to its stability and reliability on the automated production line. In addition to traditional machining accuracy control, SET also introduces advanced measurement technology and quality control methods, such as coordinate measuring machines (CMM), laser interferometers and other high-precision testing equipment, to ensure the dimensional accuracy and shape of each accessory. The tolerances meet the design requirements.
During the surface treatment process, SET uses precise fixture positioning and automated production lines to reduce human errors and ensure dimensional stability and precision consistency before and after hardening treatment. At the same time, through accurate measurement and analysis of the depth and hardness distribution of the hardened layer, the processing parameters are continuously optimized to achieve the best hardening effect and accuracy maintenance capability.
SET continues to explore and innovate in surface treatment technology, and is committed to developing more environmentally friendly, efficient and intelligent treatment technologies. For example, the research and development of environmentally friendly surface treatment technology reduces the emission of harmful substances and complies with international environmental standards; the introduction of intelligent control systems enables automated monitoring and adjustment of the hardening process, improving production efficiency and quality control levels; the development of composite surface treatment technology, combined with The advantages of different hardening mechanisms form a hardened layer with excellent comprehensive properties to meet the higher requirements of specific industries for wear resistance, corrosion resistance, and fatigue resistance.
SET not only focuses on single-point technological breakthroughs, but also focuses on providing overall solutions. From product design, material selection, process planning, production and manufacturing to testing and verification, and after-sales support, SET has a complete service chain and can provide customers with one-stop service from concept to delivery. In terms of surface treatment, SET can tailor-make the best surface treatment solution based on customers' specific needs and application scenarios to ensure maximum product performance.