Innovative Application of Threaded Built-In Mounting Type Zero-Position Positioner

Small positioning solutions suitable for multiple fields
As a miniaturized positioning device, threaded built-in mounting type zero-position positioner demonstrates precise adaptation capabilities in the modern industrial field. In the handling industry, its miniaturized design can meet the positioning needs of various types of light material handling equipment. Whether it is material transfer on the automated conveyor line or position calibration during the robotic arm grabbing process, it can ensure the accuracy of the operation through stable positioning performance and reduce material loss or process stagnation caused by position deviation. In the automation industry, it is more smoothly integrated with various types of automation equipment and can be used as a key positioning node to ensure the orderly connection of various processes in the automated production line. ​In the field of non-metallic cutting, positioners also play an important role. Due to their material characteristics, non-metallic materials often have more stringent requirements on cutting accuracy, and slight position deviations may affect the quality of the final product. The threaded built-in mounting type zero-position positioner can provide stable reference positioning for cutting equipment, ensuring that the cutting tool always maintains the preset trajectory during operation.​

Pressure built-in structure and locking principle​
The positioner adopts a pressure built-in installation design. This structural feature enables it to achieve efficient positioning function in a limited space. The pressure built-in design integrates the core pressure components inside the equipment, reduces the occupation of external space, and can effectively protect key components from interference from the external environment, such as dust, debris, etc., which affect the performance of the equipment, thereby extending the service life of the equipment. ​In terms of working principle, it adopts a combination of pneumatic unlocking and spring mechanical locking. When the positioning position needs to be adjusted, the pneumatic drive is used to achieve quick unlocking, so that the positioner can be flexibly moved or reset; under normal working conditions, the spring mechanical locking device will automatically start, and the elastic potential energy of the spring will provide a continuous and stable locking force to ensure that the positioner remains fixed during operation, avoiding position displacement due to vibration, impact and other factors. ​

Innovation in tooling replacement brought by threaded rotary installation​
Compared with the traditional built-in installation method, the screw rotary installation method adopted by the threaded built-in mounting type zero positioner has brought revolutionary changes to the rapid replacement of tooling. Traditional built-in installation often requires complex fixing structures and multi-step installation processes. When faced with frequent tooling changes, it will consume a lot of time and labor costs, affecting production efficiency. ​The screw rotation installation method realizes the rapid fixation and disassembly between the positioner and the tooling through a simple threaded connection. The operator can complete the installation or replacement of the equipment through a simple rotation operation, which greatly shortens the time for tooling replacement. This installation method is particularly suitable for small and lightweight working conditions. In such scenarios, the flexibility and replacement efficiency of the equipment directly affect the overall production rhythm. The convenience of threaded rotation installation can significantly increase the speed of tooling replacement and meet the high-frequency and fast-paced production needs. ​

Comprehensive performance advantages of miniaturized design ​
The miniaturized design of the threaded built-in mounting type zero-position positioner is not a simple size reduction, but an optimization and upgrade achieved under the premise of ensuring performance. The miniaturized size enables it to adapt to space-constrained installation environments, occupying an advantage in various compact equipment layouts, without the need to reserve too much space for installing the positioner, which improves the rationality of the overall equipment layout. The miniaturized design does not weaken its positioning accuracy and locking strength. During long-term use, the equipment can maintain stable performance and maintain high positioning repeatability even in continuous operation cycles, ensuring that each positioning is accurate and reliable. This stability not only reduces product quality problems caused by positioning errors, but also reduces the maintenance frequency of equipment, saving operation and maintenance costs for enterprises. ​