In the production process of the gripping system, how to control the selection of materials and processing accuracy to ensure that the performance of the final product meets the design requirements?
1. Material selection: quality first, performance-oriented
Material is the basis of the performance of the gripping system. SET adheres to the principle of "quality first, performance-oriented" in material selection, and comprehensively considers key performance indicators such as material strength, hardness, wear resistance, corrosion resistance, thermal stability and processability.
Strength and hardness: The gripping system needs to withstand the gravity of the workpiece and the impact force during movement, so it is crucial to select high-strength and high-hardness materials. SET usually selects high-quality metal materials such as alloy steel and stainless steel, which not only have excellent mechanical properties, but also maintain stability in harsh working environments.
Wear resistance and corrosion resistance: The gripping system will frequently contact the workpiece during use, so wear resistance and corrosion resistance are also important considerations when selecting materials. SET screens out materials with good wear resistance and strong corrosion resistance through laboratory testing and actual application feedback to ensure that the gripping system can operate stably for a long time.
Thermal stability: In an automated production environment, the gripping system may face the test of high or low temperatures. The materials selected by SET have good thermal stability and can maintain the stability of their physical and chemical properties at extreme temperatures, thus ensuring the normal operation of the gripping system.
Processability: The processability of materials is directly related to production efficiency and cost. When selecting materials, SET will fully consider its machinability, weldability, heat treatment and other processing properties to ensure that the gripping system that meets the design requirements can be manufactured efficiently and accurately in the subsequent processing process.
2. Processing accuracy control: Keep improving and ensure quality
After determining the high-quality materials, the control of processing accuracy becomes the key to ensuring the performance of the gripping system. SET has achieved precise control of processing accuracy through the following measures:
Advanced processing equipment: SET has introduced advanced domestic and foreign CNC machine tools, machining centers, laser cutting machines and other high-precision processing equipment. These equipment have high-precision positioning and processing capabilities, which can ensure the dimensional accuracy and shape accuracy of parts during the processing process.
Strict process control: SET has formulated detailed processing process and quality control standards. From pre-treatment, rough processing, finishing to surface treatment of blanks, there are strict process requirements and inspection standards. Through real-time monitoring and regular sampling of the processing process, we ensure that each product meets the design requirements.
High-precision detection means: SET is equipped with high-precision detection equipment such as three-coordinate measuring instruments and laser rangefinders to conduct comprehensive size, shape, and position accuracy detection on the processed parts. These detection means can not only timely discover and correct errors in the processing process, but also provide data support for subsequent process optimization.
Support from the technical team: SET has an experienced and skilled technical team who are familiar with the processing characteristics of various materials and the operating skills of processing equipment. They can flexibly adjust the processing technology and parameters according to actual conditions to ensure the stable improvement of processing accuracy.
Continuous improvement and innovation: SET always adheres to the concept of continuous improvement and innovation, continuously introduces new technologies, new processes and new equipment, and optimizes the processing process and quality control system. At the same time, through close cooperation with customers, we have a deep understanding of market demand and product performance requirements, and provide more targeted solutions for the design and manufacture of gripping systems.
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